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Wire Breakage

by Rachel
(MI)

Hi everyone! I've enjoyed reading so many of the posts here and have picked up a number of helpful ideas that have been incorporated into my work.

While I've been making jewelry for quite awhile now, I've only recently decided to venture out and start my business and doing shows. I started by doing a small home show that went very well and was a lot of fun. I now have a much larger show set up for a few weeks from now and very excited but also a bit nervous because I've recently had a number of breakage issues.

From what I have seen thus far, the breaks are all happening at the bottom of the necklace which I'm sure has the most strain from where a pendant would fall or someone would be playing with it, looking at the necklace, etc.

I had thought that I figured out the issue and corrected it by using a heavier gauge wire because it was a fairly heavy piece. But, in the last week, I've had 2 more break (thankfully they were my own pieces) that were both very lightweight. The 1 piece was well over a year old and had never had an issue with it! The other was brand new and never worn.

Because I also do soldering work, I use tarnish resistant wire for all of my creations. For necklaces, I use either 16, 18, or 20 gauge wire depending on the weight of the necklace.

Any helpful suggestions are VERY much appreciated! I love creating new pieces and everyone who has seen my jewelry loves it, but I'm worried that I'm going to continue to have breakage and want to correct this before another piece breaks!

Thanks so much!
Rachel

Comments for
Wire Breakage

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wire breakage
by: Janice

so interesting to hear your comment --
I use Accu-flex beading wire - I vary the size based on how heavy the stones are I use - and I have recently had some breakage. This happened on one older piece and one newly made piece. The wire just seem to have snapped mid strand. The ends don't look frayed or worn -- very odd and very embarrassing when your trying to market your stuff as quality items.
I guess this may mean that we are all going have some failures -- I am assuming where it broke is where the manufacturers ended one "run" and started a new one - but I'll never know.
good luck!
Janice

Type of wire that’s breaking
by: Rena

Hi Rachel!

Am I correct in understanding that the wire that's breaking is a tarnish-resistant silver wire (Argentium?), in either 16, 18, or 20 gauge?

And if so, what temper is it (hard, soft, etc.)?

Or is it a beading wire (multiple steel wires coated with nylon) that's breaking?

Thanks!

Wire Breakage Tips
by: Chula

Hi Rachel,

I can't tell from your article if the gauged wire is breaking, the wire string is breaking, or if failure is due to chafing.

I need more information so I can help you. There are solutions that you can incorporate into your designs to prevent many types of breakage.

Can you post a picture so I can see where the failure is and what you are using? Or if it is okay with Rena email me a picture. I can then respond with an appropriate solution here in this public forum for all to see/learn.

I have a background in architecture. So when I am designing a piece it's in my nature to consider engineering to prevent breakage.

Chula Camp, Designer
San Francisco
chula@chulaproductions.biz


Chula
by: Rena

Hi Chula, yes, that's totally OK with me - thanks so much for asking!

Your background in architecture combined with your insights into the "engineering" of jewelry sound like a fantastic skill set to have!

wire breakage
by: www.anntyrrelljewellery.com

Hi Rachel,
I feel your pain as I've been there. I presume you are talking of beading wire, multistranded as opposed to sterling silver wire.
I am part of a cooperative of artists and designers and we run our own retail unit with a broad range of handcrafts. Emphasis is on quality. So you will appreciate how I felt when many customers returned necklaces which had broken. My wire was not strong enough and a lot of my work is big and bold. I won't say what I was using, but it only had 7 strands and was .18 in. I now use Accu-flex, 49 strand and if possible .24" or .19" at least. I made this change about a year ago and am so happy to say that I haven't had one break or return since then. And my confidence has returned most importantly!
Good luck. Ann

Beading Wire
by: Linda

I sell my handmade beaded jewelry regularly at festivals, private events and referrals. I usually use 49 strand beading wire. I never want to take the chance of my necklaces breaking because I've developed a good repeat business and I need my customers to be confident their necklaces will last. If I use a metal pendent, which can wear at wire over time, I use small seed beads, only in the area under the metal loop hole that won't be seen, surrounded by the larger beads I'm using for the chain of the necklace. This protects the wire from direct contact with the metal.

Bad product?
by: Julie

My first thought it that the problem is with the Accu-Flex, which I find to be an inferior product. I had similar issues to what you're experiencing. Once I switched to Soft Flex and have never had anything break on me. In my experience, Soft Flex is just a better and more reliable product.

I hope you get this all figured out. There's nothing worse than having a customer come back with a broken item.

Yes, there is something worse!
by: Anonymous




Yes there is--if a customer's jewelry breaks and she doesn't let you know but instead tells other people!

Beading Wire or Metal Wire
by: Fran

Did we establish that it was the multi-stranded bead stringing wire that was breaking?

How are you hanging your pendants? What type of bail?

Dealing with Broken Wire
by: Kathy in Baltimore

Hello, I think we all run into this problem at times, with lightweight pieces on beading wire, and with sterling metal wire.

When people return a broken item to me, I thank them profusely for the opportunity to make it right. I tell them that they must love the piece of jewelry and are wearing it a lot, because if it sat in their jewelry box it wouldn't break.

I do the repair, and include a free pair of earrings when I return the item to them.


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